Home > Rubber and Tire Industry >

Integrated Digital Mixing Center Solution For Rubber Tires Industry

Product Categories

Plastic Industry [20]
Pneumatic Conveying System [20]
Chemical Industry [2]
Raw Materials Unloading System [5]
Rubber and Tire Industry [25]
Raw Materials Storage System [1]
Automatic Batch Weighing System [2]
Automated Warehouse Conveyor System [1]
Intelligent MES Control System [1]
Turnkey Material Handling Solution [3]

Beijing Mach Tiancheng Technology Co., Ltd.

Trust Seal

Verified Supplier

Credit Check

Supplier Assessment

Contact Now

Integrated Digital Mixing Center Solution For Rubber Tires Industry

Name: Integrated Digital Mixing Center Solution For Rubber Tires Industry
Brand: MACHTECH
Price: 1 USD

Wholesale Integrated Digital Mixing Center Solution For Rubber Tires Industry from china suppliers

Price : US $ 200000-400000

Payment Terms : MoneyGram,Western Union,T/T,D/P,D/A,L/C

Delivery Time : 120 Days-160 Days

Packaging Details : Seaworth Packaging

Brand Name : MACHTECH

Certification : CE, ISO

Place of Origin : China

Capacity : Depends on the specific system and customer needs

Control System : PLC

Installation : On-site installation by professional technicians

Safety Features : Emergency Stop Button, Safety Interlock System

Material : Stainless Steel

Operation Mode : Automatic

Power Source : Electricity

Product Type : Industrial Equipment

Loading Method : Pneumatic or mechanical

Maintenance : Regular maintenance required for optimal performance

Unloading Method : Gravity or pneumatic

Application : Unloading raw materials from trucks or containers

Conveying Distance : Customizable

Conveying Speed : Adjustable

Dust Collection System : Included

Installation Method : Fixed on Ground

Unloading Mode : Automatic

Power Supply : 380V/50Hz

Conveying Method : Pneumatic

Contact Now

Integrated Digital Mixing Center Solution For Rubber Tires Industry

MachTech: End-to-End "Diagnose-Design-Deliver" Smart Manufacturing Solutions for Tire Industry

Core Value: Precision Problem-Solving + Integrated Hardware-Software-Service Delivery = Quantifiable Results

1. Deep Diagnosis: 3D Operational Profiling

On-Site/Remote Assessment : Expert teams capture critical data:
- Plant layout (single/multi-level), equipment specs (mixers/openers), daily capacity (e.g., 5,000 semi-steel tires), staffing.
- Raw material types (NR, carbon black, etc.) & logistics flow.
Digital Twin Simulation : Predict bottlenecks (e.g., warehouse-production line distance inefficiencies) using proprietary simulation platform.

2. Tailored Solution: Integrated Hardware + Software + Service

Modular design based on MachTech's core systems:

Module	Key Features	Customization Highlights
Smart Batching	±0.1g accuracy, dust containment	Carbon black: Dense-phase conveying (anti-clogging tech) Liquids: Pump + pipeline heating (anti-coagulation) 200+ recipe management
Low-Temp Mixing	25% energy savings, superior uniformity	Optimized rotor speed for tread rubber -> enhanced wear resistance
MES Platform	Full traceability, OEE monitoring	Real-time curing data + QR-based lifecycle tracking
VOCs Treatment	Base: ≤30mg/m³ (Activated carbon + UV)	EU upgrade: RTO (95% thermal efficiency, ≤15mg/m³) + CE support
Smart Warehouse/AGV	4-way shuttle + WMS	Custom racks (500kg/layer), 40% faster throughput

3. Agile Implementation: Phased Delivery

Prefabrication : 30% faster install (core modules pre-built in Tianjin).
Adaptive Installation : "Ground + Mezzanine" structures for low ceilings; laser-AGV cross-floor logistics.
Seamless Integration : Proprietary protocols connect new/legacy equipment (e.g., vulcanizers).
Certification Support : Local compliance & TSE/ECE documentation.

4. Challenge-Driven Innovation

Challenge	Breakthrough Solution	Result
4m column spacing (SE Asia plant)	Foldable 4-way shuttle (3.5m aisle) Overhead conveyor for vertical material flow	Space optimization + full automation
EU IED Compliance (≤20mg/m³ VOCs)	RTO add-on (≤15mg/m³) SGS pre-testing + real-time monitoring	On-time CE certification
Legacy mixer data isolation	Non-invasive sensors + edge computing (OPC protocol) Scan-to-associate manual entries	Unified MES data ecosystem

5. Case Study: Overseas Tire Plant Transformation

Client Profile

Passenger tire maker facing:
① 30% defect rate (batching errors)
② Dust/VOCs non-compliance
③ 15-day delivery cycle (lost EU contracts)

Solution

Diagnose : Single-story workshop (6m height), 300m manual material transfer, 3 mixers (2 legacy).
Design : Integrated batching -> mixing -> AGV logistics -> emission control + MES/ERP sync.
Execution :
- Custom compact AGVs (1.2m turn radius) for narrow aisles.
- Legacy mixer retrofit with 4G edge gateways.
- 40-day launch (prefab + parallel construction vs. 90-day industry avg).

Results

Metric	Before -> After	Impact
Batching accuracy	±5% -> ±0.1%	ECE R117 certification
Order-to-delivery	15 days -> 7 days	Regained 2 EU clients
Operational cost	--	€1.2M/year saved (40% labor reduction)
Emissions	Dust: 80->12mg/m³; VOCs: ≤15mg/m³	"Green Factory" certified

Why MachTech?

26+ Years Expertise : Industrial IoT pioneer (est. 1996), National High-Tech Enterprise.
End-to-End Capability : R&D -> manufacturing -> deployment (Tianjin/Zhuozhou bases + 5 China offices).
Proven Scale : 506+ global clients; 1,470+ batching systems; 77+ MES deployments.
Market Leadership : >75% China share in rubber/engineering plastics; key supplier for China-Laos/Yawan Railways.
Innovation Backbone : 45 patents, 32 software copyrights, ISO 9001/14001, SGS-CE.
Global Reach : Exports to 20+ countries (EU, ASEAN, MENA).

Product Tags:

digital rubber tire mixing solution

integrated digital mixing center solution

rubber tires industry mixing system

Integrated Digital Mixing Center Solution For Rubber Tires Industry Images

Inquiry Cart 0

Send your message to this supplier


*From:	Your email address is incorrect!
*To:	Beijing Mach Tiancheng Technology Co., Ltd.
*Subject:	Subject is empty!
*Message:	For the best results, we recommend including the following details: -Self introduction -Required specifications -Inquire about price/MOQ Characters Remaining: (0/3000) Please enter 20 to 3000 characters to contact this supplier!